BMW M2 M3 M4 Forge Motorsport Performance Top Mount Replacement Charge Cooler and Expansion Tank

£1,753.30 Exc Tax

SKU: FMCC1 Category: Tag:

Description

BMW M2 M3 M4 Forge Motorsport Performance Top Mount Replacement Charge Cooler and Expansion Tank

Brand New Genuine Forge Motorsport Performance Parts & Accessories

In addition to the Forge Motorsport PolarCooler range, here we have the top mount replacement charge cooler and expansion tank for the BMW MSport S55 Engine.

The charge cooler features an all aluminium construction which overcomes all the issues relating to plastic end tank splitting, failure at high boost and leaks between the core and end tanks with end tank seal failure. The end tanks are fabricated using high precision laser cut sheet metal panels which are TIG welded by hand for maximum strength and durability.

Designed and manufactured at Forge Motorsport HQ in Gloucestershire, England, Forge utilised their Solidworks CAD design system to assist in the creation, modification, CFD (Computational Fluid Dynamics) analysis and optimization of this innovative charge cooler. Three different core constructions were evaluated during the development process. The final design of a bar and plate core far outperformed the other two alternatives. In doing this, the Forge Motorsport development engineers have made a quadruple pass design, allowing the water to flow through four passes of the cooler which improves the cooling efficiency beyond any other products currently on the market.

Unique to the market, the Forge BMW M3/M4 S55 Chargecooler system (that also fits the M2 Competition F22 2018-) uses an expansion tank rather than a header tank like the OEM system. There is a filler cap located at the highest point on the Chargecooler allowing you to be sure that the charge is 100% full of coolant with no air pockets. This maximises the efficiency of the heat rejection of the coolant within the Chargecooler water jacket.

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  • Offering over 71% increase in volume and over 42% increase of frontal area.
  • In hot climate testing, constant dyno runs showed significantly lower inlet temperatures compared with the stock system and an increase in power of up to 20BHP.
  • As part of Forge Motorsport’s strict quality control process, each charge cooler unit is carefully inspected and pressure tested to 4BAR before despatch.
  • Located on the outlet tank of the charge cooler there is also a 1/8 NPT port ready for water/methanol injection if required.

The existing OEM Chargecooler rubber mounts are used for this expansion tank and Chargecooler, isolating the system from the harsh vibrations of the engine. No trimming or cutting of the vehicle is required and all parts can be returned to standard if necessary.

In the box

  • 1x Chargecooler unit
  • 1x Expansion tank with sight glass
  • 1x Expansion tank cap
  • 1x Small radiator cap
  • 1x Billet radiator cap cover
  • 1x Billet blanking cap
  • 1x 1/8 NPT Grub screw
  • 7x M6x12mm Allen cap bolts
  • 7x 6mm washers
  • 1x M8x20mm Allen cap bolt
  • 1x 8mm washer
  • 1x M8 Nyloc nut
  • 3x 8-16mm Hose clamps
  • 1 x 8mm ID Vacuum hose x 170mm
  • 1x 8mm ID Vacuum hose x 750mm

We recommend all parts are fitted by a qualified mechanic to ensure the correct fitment, though this kit does include fitting instructions

See our shop for other Forge products plus 1000s more Performance Parts

Additional information

Weight 65 lbs
Manufacturer Part Number

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